Big Dog 2006 K-9 Owner's Manual

2006 K-9 OWNERS MANUALTHANKS FROM BIG DOG MOTORCYCLES for your purchase. With that purchase comes acommitment to provide you support for your handcra

SPECIFICATIONS2006 K-9 GENERAL INFORMATIONDry Weight Front...267 LbsDry Weight Rear...443 LbsDry Weight Total...710 LbsGVWR

Please mail this Warranty Transfer to:Big Dog Motorcycles, 1520 E. Douglas, Wichita, KS 67214

VEHICLE IDENTIFICATION2006 K-9 GENERAL INFORMATIONThe full 17-digit VehicleIdentification Number (VIN)is stamped on the steeringhead. Always give t

TIRES2006 K-9 GENERAL INFORMATION REPLACE TIRES WITH BIG DOG MOTORCYCLES APPROVED TIRES ONLY. SERVICING TIRES ANDWHEELS REQUIRES SPECIAL TOOLS AND SK

TIRES2006 K-9 GENERAL INFORMATIONCUTS AND ABRASIONS A part of your pre-ride inspection should be to inspectthe tires each time before you ride. You sh

CARGO AND PASSENGER WEIGHT2006 K-9 GENERAL INFORMATIONKEEP CARGO WEIGHT CONCENTRATED CLOSE TO THE MOTORCYCLE AND AS LOW AS POSSIBLETO MINIMIZE ANY CHA

CARGO AND PASSENGER WEIGHT2006 K-9 GENERAL INFORMATION1. Our motorcycles are carefully engineered to be ridden in their original configurationor only

FUELING Use only unleaded gasoline. Ethanol blended gasoline is approved as longas it has 87 octane minimum. Methanol or methanol blended fuel is NOT

GENERAL INFORMATION2006 K-9 GENERAL INFORMATIONHEAT The engine, drive train, exhaust pipes and muffler on the motorcycle become veryhot when the engin

GENERAL INFORMATION2006 K-9 GENERAL INFORMATIONWARNING!ROAD CONDITIONS Pay strict attention to your surroundings. Avoid riding when theweather is a se

GENERAL INFORMATION2006 K-9 GENERAL INFORMATIONGOOD JUDGMENT Safe motorcycle operation requires mental awareness and goodjudgment, combined with a def

TABLE OF CONTENTSSECTION PAGE1. GENERAL INFORMATION ...4Quick Start Guide | Specifica

GENERAL INFORMATION2006 K-9 GENERAL INFORMATIONFRAME CONSTRUCTION The frame is made from high-strength seamless steeltubing and utilizes a high tensil

Riding your motorcycle can be an enormous source of enjoyment. However, there are risksassociated with riding any motorcycle. To minimize these risks,

2006 K-9 MAJOR COMPONENTS22MAJOR COMPONENTSBattery | Controls | Gear Shifter | Power Train System | Clutch | ElectricalSystem | Ignition Switch | Disp

BATTERY2006 K-9 MAJOR COMPONENTSBATTERY The battery and electrical components are located under the seat. Thismotorcycle has a maintenance-free batter

CONTROLS2006 K-9 MAJOR COMPONENTSA. CLUTCH HAND LEVER The clutch hand lever is operated with the left hand.Pull the lever against the handlebar grip t

CONTROLS2006 K-9 MAJOR COMPONENTSE. ELECTRIC STARTER SWITCH After the ignition key is turned to the ONposition, press RUN on the ENGINE STOP SWITCH be

GEAR SHIFTER2006 K-9 MAJOR COMPONENTS DO NOT FORCE THE TRANSMISSION TO SHIFTUNDER ANY CIRCUMSTANCES. FORCING A SHIFTMAY DAMAGE THE SHIFT LEVER O

GEAR SHIFTER2006 K-9 MAJOR COMPONENTSThe gear shifter is located on the left forward foot control. There are six forward gearsand no reverse. Pushing

POWER TRAIN SYSTEM2006 K-9 MAJOR COMPONENTS28ABCD

POWER TRAIN SYSTEM2006 K-9 MAJOR COMPONENTSSYSTEM COMPONENTS The power train of this motorcycle is composed of:A. V-TWIN, 117 CUBIC-INCH, FOUR-STROKE

Many people read their Owners Manual from beginning to end when they first receivetheir new motorcycle. If you do, it will help you learn about the f

CLUTCH2006 K-9 MAJOR COMPONENTSMANUAL, MULTI-PLATE CLUTCH The purpose of the clutch is to engage anddisengage the flow of power from the engine to the

CLUTCH2006 K-9 MAJOR COMPONENTSCLUTCH ADJUSTMENTS Maintaining the proper tension on the clutch cable iscritical to the longevity of the motorcycles c

ELECTRICAL SYSTEM2006 K-9 MAJOR COMPONENTS32ABCDHIJGKFE

ELECTRICAL SYSTEM2006 K-9 MAJOR COMPONENTSThe electrical system supplies electrical power to all the various components of themotorcycle. The electric

ELECTRICAL SYSTEM2006 K-9 MAJOR COMPONENTS2006 ELECTRONIC DEVICES AND THEIR DEFAULTS Incorporated in the2006 electrical system are:1. Electronic cont

ELECTRICAL SYSTEM2006 K-9 MAJOR COMPONENTSIf your motorcycle exhibits any of the following symptoms the ignition system may needdiagnostic analysis by

IGNITION SWITCH2006 K-9 MAJOR COMPONENTSSWITCH POSITIONS There are only two ignition key positions. Vertical, or up, isignition OFF and the key is rem

IGNITION SWITCH2006 K-9 MAJOR COMPONENTS DO NOT ATTACH LARGE, HEAVY KEY RINGS OR OTHER OBJECTS TO THE IGNITION KEY ASTHIS CAN DAMAGE THE COIL COVER A

DISPLAY2006 K-9 MAJOR COMPONENTSNEVER ATTEMPT TO TAMPER WITH OR ALTER THE VEHICLE ODOMETER. THIS IS ILLEGAL.A. LEFT TURN INDICATOR LIGHT Theyellow tu

DISPLAY2006 K-9 MAJOR COMPONENTSF. SPEEDOMETER/ODOMETER The speedometer registers speed in statute milesper hour. The odometer registers the total num

INITIAL BREAK-IN Internal engine component wear is critical in the first 3,000miles. Observe break-in guidelines to assure future performance, durabil

BRAKE SYSTEM2006 K-9 MAJOR COMPONENTS40ABCFHDEG

BRAKE SYSTEM2006 K-9 MAJOR COMPONENTSFRONT BRAKE COMPONENTS The front brake is a hydraulic disc type, whichis operated by the hand lever on the right

BRAKE SYSTEM2006 K-9 MAJOR COMPONENTSFOR NORMAL BRAKING Apply both front and rear brakes. The brake system suppliesbest stopping when applied simultan

BRAKE SYSTEM2006 K-9 MAJOR COMPONENTS RIDING THE BRAKES CAN CAUSE OVERHEATING, REDUCING THEIR EFFECTIVENESS. NEVERRIDE WITH YOUR FOOT RESTING ON TH

FUEL SYSTEM2006 K-9 MAJOR COMPONENTS44TANK CAPACITYMain Capacity 4.0 galReserve Capacity 0.4 galTotal Capacity 4.4 galCFDEAB

FUEL SYSTEM2006 K-9 MAJOR COMPONENTSThe fuel system of this motorcycle is composed of:A. FUEL TANK One-piece tank design incorporating gas-cap vents.

FUEL VALVE This motorcycle comes equipped with a high performance, high flow fuelvalve. The fuel valve is located under the fuel tank on the left side

SECTION 32006 K-9 MAINTENANCE & STORAGE47MAINTENANCE & STORAGEMaintenance | Maintenance Log | Service | Cleaning | Storage | Trouble-Shooting

2006 K-9 MAINTENANCE & STORAGEMAINTENANCETo achieve the greatest safety, reliability and performance from this motorcycle regularmaintenance proce

2006 K-9 MAINTENANCE & STORAGEMAINTENANCEGENERAL INSPECTION Good maintenance means a safe machine. A careful checkof certain equipment must be mad

RPM TO MPH CONVERSION The below chart converts RPM to MPH. It is a guidelineonly. For more information contact a Big Dog Motorcycles Dealer or Authori

By using the following recommended maintenance schedule, you will be assuredlongevity, reliability and performance of your motorcycle.The mileage inte

MAINTENANCE LOGEngine Oil and FilterAir Cleaner FilterPrimary Drive Lubricant and Magnetic PlugPrimary Drive ChainClutchTransmission Lubricant and Mag

500 MILE 2,500 MILE 5,000 MILE 7,500 MILERRRRIIIIRRIIIIIIRRRRIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIDOWNLOAD DOWNLOAD DOWNLOAD DOWNLOAD

10,000 MILE 12,500 MILE 15,000 MILE 17,500 MILERRRRIIIIRRRRIIIIIIIIRRRRIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIDOWNLOAD DOWN

If you decide to perform the scheduled maintenance, it is essential you have the propertools, knowledge and skills required. Improper maintenance will

SERVICEAIR FILTER This motorcycle is equipped with a dry paper airfilter. In order to function properly, the air cleaner must provide anairtight seal

SERVICEFUEL TANK STRAINER A screen-type fuel strainer is located on top of the supplyvalve inside the fuel tank. The screen should be inspected and cl

SERVICEENGINE OIL Use only premium 20W50 V-Twin,detergent motorcycle oil. The quality and cleanlinessof your engine oil, as well as maintaining t

SERVICEENGINE OIL FILTER The oil filter is located atthe base in the front of the engine. The oil filter shouldbe replaced every time the oil is chang

SERVICEalong with a thorough tank flush with fresh oil before newoil is put in the tank.TRANSMISSION LUBRICANT The transmissionlubricant level should

QUICK START GUIDE2006 K-9 GENERAL INFORMATIONCOLD STARTING PROCEDURE This motorcycle comes equipped with electroniccompression releases to aid in the

SERVICECHANGING TRANSMISSION LUBRICANT The transmission lubricant shouldbe changed at all service intervals and every 2,500 miles thereafter. The drai

SERVICE5. Replace the O-rings if they are damaged or not sealing properly to avoid lubricantleaking.6. Note sealant placement on inspection cover. Rem

SERVICE2006 K-9 MAINTENANCE & STORAGE60to drain. Inspect and clean the magnetic drain plug. Install the drain plug and tightento 10 ftlbs torque.

WARNING!SERVICE2006 K-9 MAINTENANCE & STORAGE61wire should not go in more than 1/8-inch.DO NOT ADJUST THE EYES OUT SO FAR AS TO UNCOVER THE CHECKI

SERVICEFRONT FORK OIL Drain and refill the front forks every 5,000 miles or annually. All2006 models use 10 oz. of 30W synthetic fork oil. Improper fl

SERVICESHIFTER LINKAGE ADJUSTMENT The shift linkage can be adjusted withoutremoving the shift rod or eyelets from the shift controls. The shift rod ha

SERVICE2006 K-9 MAINTENANCE & STORAGE64WARNING!BRAKE LINE AND MASTER CYLINDER INSPECTION AND SERVICINGWhenever you inspect the brake pads and disc

SERVICECLUTCH CABLE INSPECTION AND ADJUSTMENT The clutch cable shouldbe checked, lubricated and adjusted at all service intervals and every 2,500 mile

SERVICEBatteries can lose some of their charge even with the ignition turned off. Discharge ratedepends on the storage temperature and the condition o

SERVICEThe spark plug gap should be 0.040 inches. Make sure that the new spark plugs are thesame type as the ones being replaced: Champion® RA8HC. Spa

QUICK START GUIDE2006 K-9 GENERAL INFORMATIONNOTE: A BATTERY DISCHARGES UP TO 2% PER DAY WHEN IDLE. IF THE MOTORCYCLE ISNOT RIDDEN FOR A MONTH, THE BA

CLEANINGOBSERVE WARNINGS AND CAUTIONS GIVEN ON LABELS OF CLEANING PRODUCTS TO PREVENTDAMAGE TO YOUR MOTORCYCLE. DO NOT WASH YOUR BRAKE DISCS WITH ANY

CLEANINGCHROME Use a chrome polish to shine your chrome. Multipurpose cleaners are notrecommended.LEATHER Many accessories and seats are either made o

CLEANINGsurfaces and use a clean applicator with a non-abrasive polish to avoid scratching yourpaint.5. Wipe off gasoline immediately. The chemicals a

STORAGEPREPARING YOUR MOTORCYCLE FOR STORAGE There are things to doif your motorcycle will not be operated for several months. To protect parts agains

STORAGEREMOVING YOUR MOTORCYCLE FROM STORAGE When removing yourmotorcycle from storage, here is a checklist of things you will need to do prior to rid

TROUBLE-SHOOTINGTROUBLE-SHOOTING GUIDE The trouble-shooting guide provides only the mostcommon problem/solutions.ENGINESTARTER DOES NOT OPERATE OR DOE

TROUBLE-SHOOTING4. Loose wire or cable connection(s) at one of the battery terminals or at coil.5. Spark plug cables in bad condition.6. Battery nearl

TROUBLE-SHOOTING3. Incorrect spark plug or plug gap.4. Air filter clogged.5. Excessive pumping of the throttle grip.PREIGNITION OR DETONATION (KNOCK

TROUBLE-SHOOTINGLUBRICATION SYSTEMOIL DOES NOT RETURN TO OIL TANK:1. Oil tank empty.2. Restricted oil lines or fittings.3. Restricted oil filter.4. I

TROUBLE-SHOOTINGCLUTCH SYSTEMDRAGS OR DOES NOT RELEASE:1. Clutch controls improperly adjusted.2. Clutch steel discs warped.CLUTCH SLIPS:1. Clutch cont

QUICK START GUIDE2006 K-9 GENERAL INFORMATIONSHUTTING DOWN Use the ENGINE STOP SWITCH on the right handlebar to shut offthe engine. Turn the ignition

TROUBLE-SHOOTINGBRAKESPOOR BRAKE PERFORMANCE:1. Front and/or rear master cylinder low on fluid.2. Air bubbles in the hydraulic system.3. Contaminated

SECTION 42006 K-9 WARRANTY79WARRANTYWarranty | Warranty Transfer

This Manufacturers Limited Warranty is between BIG DOG MOTORCYCLES, L.L.C. , and you,the owner (OWNER).Your motorcycle is warranted against defects i

WARRANTYTRANSFER OF WARRANTY This Manufacturers Limited Warranty is, in mostinstances, transferable to a subsequent owner. However, BIG DOG MOTORCYCL

WARRANTY4. Damage and/or breakdown resulting from collision, fall over or upset, road hazard, fire,theft, attempted theft, malicious mischief, vandali

WARRANTY7. Any vehicle that does not have a valid manufacturers VIN or title branded as salvage,junk, rebuilt, totaled, or flood damaged. Any motorcy

WARRANTY1. Repair or replacement of defective components. PICK-UP/TOWING - In the event of a mechanical breakdown caused by a defect in aCovered Comp

WARRANTY2. Authorized Dealers are independently owned and operated and BIG DOG MOTORCYCLESis not responsible in any way for any parts, labor, alterati

WARRANTYIn addition to this Limited Warranty, the motorcycle is covered by the Emissions SystemWarranty that follows:YOUR WARRANTY RIGHTS AND OBLIGATI

WARRANTYto applicable regulations of the United States Environmental Protection Agency and, ifapplicable, the California Air Resources Board within 5

QUICK START GUIDE2006 K-9 GENERAL INFORMATIONto speed shift or shift without using the clutch. Become acquainted with the brake andshifting characte

WARRANTYsuggested retail price for all warranted parts replaced and labor charges based on BIGDOG MOTORCYCLES recommended time allowance for the warr

WARRANTYprior to sale at retail, on the date it is first placed in service.The liability of BIG DOG MOTORCYCLES is limited solely to the remedying of

WARRANTYTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal lawprohibits the removal or rendering inoperative by any person other than for purposes

WARRANTYor BIG DOG MOTORCYCLES. To contact NHTSA, you may either call the Auto Safety Hotlinetoll-free at 1-800-424-9393 or (202) 366-0123 in the Wash

WARRANTYdecision, BIG DOG MOTORCYCLES will be bound to abide by the decision and comply withits terms (subject to any limited right of review that may

WARRANTYby BIG DOG MOTORCYCLES. For more information about the BBB arbitration process, orto file a claim with this mechanism, OWNER may write to:Bett

WARRANTYowners to obtain a replacement vehicle or a refund under certain circumstances. In somestates, the law requires that you first notify the manu

WARRANTY TRANSFEROWNERS NAME:ADDRESS:City/State/Zip:PHONE: EMAIL:VIN:o CHOPPER o K-9 o MASTIFF o PITBULL o RIDGEBACKDEALERSHIP:DATE OF PU

Please mail this Warranty Transfer to:Big Dog Motorcycles, 1520 E. Douglas, Wichita, KS 67214

WARRANTY TRANSFEROWNERS NAME:ADDRESS:City/State/Zip:PHONE: EMAIL:VIN:o CHOPPER o K-9 o MASTIFF o PITBULL o RIDGEBACKDEALERSHIP:DATE OF PU